Technology
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Electrochemical Machining Electrode
(for Gas turbine air cooling hole)
Providing ultra-fine pipes, Tokyo Titanium has manufactured extremely precise electrochemical machining electrodes
1. Specification
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- Sizes : 0.8-4.3 dia. × 500~600L(extra fine pipe)
- Structure : Fluorocarbon resin is coated on outer surface of Ti-CP pipe
- Method : Electrochemical machining
- Electrolytic solution : Nitric acid aqueous solution
- Workpiece : Ni-Alloy Turbine Blade(casting)
- Elliptical pipes can be manufactured as well as round pipes.
- As for materials, not only Ti, but Ni-Ti, Inconel, hastelloy, Ta, Nb, Au, Ag, Pt and Zr can be utilized.
- The application of precise pipes is diverse such as for medical, food processing and electronic components.
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2. Application
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Gas Turbine blade air cooling hole
(Fine deep hole)
What's ECM
(Electrochemical machining)
ECM is a metal machining process involving the removal of material from a workpiece by means of electrochemical erosion. This process is achieved by passing a high current electrical charge from the positively charged workpiece through an electrolyte solution to the negatively charged cutting tool.
3. Requirement for Electrode Coating
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Coating Range"
Requirement
- Nitric acid resistance
- Insulation(pinhole-free)
- Coating thickness tolerance:±5μm
- Straightness:0.5mm/1,000mmH or less
Others
- Low friction
- Abrasion resistance
- adhesion(no spalling)
Application Range
- Outer surface of Ti Pipe
4. Process & Quality
Technique and Cost
- Rationalization of process
- Fine accurate piping
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Quality
- We conduct a straightness test on all of our products, not a sampling test, in every process.